LINCOLN ELECTRIC CPM 400 BLACK SAFETY INSTRUCTION FOR USE AND MAINTENANCE Pdf Download (2024)

Manuals
Brands
Lincoln Electric Manuals
Welding Accessories
CPM 400 BLACK
Safety instruction for use and maintenance

Hide thumbs

Quick Links

Download this manual

CPM 400 BLACK

SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE

N° W000401873 - AS-CS-04097674 - W000377822 - W000377823

EDITION

: EN

REVISION

: C

DATE

: 02 - 2021

HPi NERTAJET TORCH

W000403656

Instructions for use

REF : 8695 4593

Original instructions

Advertisem*nt

Related Manuals for Lincoln Electric CPM 400 BLACK

Welding Accessories Lincoln Electric CAN-F30 User Manual
Lincoln welder user manual (2 pages)
Welding Accessories Lincoln Electric CAN-M568 User Manual
Lincoln electric home security system user manual (3 pages)
Welding Accessories Lincoln Electric CAN-F10-C Datasheet
(2 pages)
Welding Accessories Lincoln Electric CAN-CW800-C Datasheet
Flux cored stainless electrodes (2 pages)
Welding Accessories Lincoln Electric CAN-CW178 Datasheet
(2 pages)
Welding Accessories Lincoln Electric COOLARC-50C Operator's Manual
(9 pages)
Welding Accessories Lincoln Electric CWT ATC-3 Operator's Manual
For use with s0a5119 (36 pages)
Welding Accessories Lincoln Electric GMA WIRE FEEDERS LN-7 Operator's Manual
Wire feeders (2 and 4 roll models) (61 pages)

Welding Accessories Lincoln Electric LN-25 Service Manual
Semiautomatic wire feeder (90 pages)
Welding Accessories Lincoln Electric AUTO-DARKENING HELMET IM10001 Operator's Manual
Lincoln electric welding system user manual (12 pages)
Welding Accessories Lincoln Electric Magnum PRO 250 LX Operator's Manual
(24 pages)
Welding Accessories Lincoln Electric POWER FEED 10M Operator's Manual
Single bench (72 pages)
Welding Accessories Lincoln Electric GENUINE SAE-300 Service Manual
(126 pages)
Welding Accessories Lincoln Electric WELDING POWER SOURCES AC-225-S Operator's Manual
Welding power sources (21 pages)
Welding Accessories Lincoln Electric VIKING 3350 Series Operator's Manual
Auto-darkening helmets (48 pages)
Welding Accessories Lincoln Electric LN-10 Operator's Manual
Heads & controls bench model (48 pages)

Summary of Contents for Lincoln Electric CPM 400 BLACK

Page 1 HPi NERTAJET TORCH CPM 400 BLACK CPM 400 BLACK SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE N° W000401873 - AS-CS-04097674 - W000377822 - W000377823 N° W000401873 - AS-CS-04097674 - W000377822 - W000377823 W000403656 W000403656 EDITION...
Page 2 For your safety,there follows a non-restrictive list of recommendations or requirements, many of which appear in the employment code. Finally we would ask you kindly to inform your supplier of any error which you may find in this instruction manual. CPM 400 BLACK...
Page 3 4 - CPM 400 BLACK Double flow stainless steel/Alu assembly «45-90-130A-200A» straight cut ------------------ 5 - CPM 400 BLACK Double flow stainless steel/Alu assembly «130-260-400A» straight cut and bevel ---------- 6 - TORCH ASSEMBLY PROCEDURE FOR CPM 400 BLACK ------------------------------------------------ 7 - BUNDLE AND CONNECTOR CPM 400 BLACK --------------------------------------------------------- D - TORCH LEAD-BUNDLES ................
Page 4 REVISIONS REVISION DATE : 10/19 DESIGNATION PAGE Add torch 1.6m B2, C35 REVISION DATE : 02/21 DESIGNATION PAGE Removal CPM 600wi Torch CPM 400 BLACK...
Page 5 B - DESCRIPTION 1 - GENERAL The CPM 400 BLACK torch is a plasma cutting tool that is necessarily mechanised and designed to be coupled with a NERTAJET HPi installation. In a CPM 400 BLACK torch an electrode is inserted with a shape suitable for plasmagene gas, selected according to the application.
Page 6 The water used must be demineralised with neutral pH (between 6.5 and 8.3), hardness below 10°Fand resistivity above 100 KΩ/cm²/cm. Depending on the characteristics of the water, use either a demineraliser, or a reverse osmosis system or any other deionising system. CPM 400 BLACK...
Page 7 4 - TORCH COOLING To cool the plasma cutting torches in closed circuit with the FRIOJET, the following coolants may be used: - either freezcool - or distilled water Special Freezcool liquid « Red » => W000010167 (9.6l can) This coolant is: - antifreeze down to -27°C - anti-algae - anti-corrosive...
Page 8 5 - PROCESS CASES CPM 400 BLACK W000374198 NERTAJET HP150 (30 à 130A) case 30-50-80-100-130 W000374317 NERTAJET HP300 (200 & 260 A) drawer complement 200-260 W000374318 NERTAJET HP450 (400 A) drawer complement W000374319 Complement bevel (130 & 260 A) 130B-260B...
Page 9 6 - COMPATIBILITY OF DIFFUSERS ATTENTION to the compatibility of diffusers and torch CPM 400 BLACK W000403656 CPM 400 «V2» W000373985 CPM 400 «V1» W000275431 Reference Reference Description W000382599 W000402839 Plasma gas diffuser CPM400 BLACK « 30A » W000382600 W000402840 Plasma gas diffuser CPM400 BLACK « 50A »...
Page 10 C - DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 1 - CPM 400 BLACK Double flow steel assembly «30-130A» straight cut 130-100A CPM 400 BLACK...
Page 11 Straight cut DOUBLE FLOW STEEL ASSEMBLY «30A - 130A» Reference Part no. Description Symbol Torch tip CPM400 BLACK and its keys (W000275438 and W000403656 W000372624) W000275464 Torch seal W000372925 Seal, 6.75x1.78 Nitrile W000275438 CPM400 BLACK key for immersion pipe W000372624 CPM400 BLACK multi-purpose key W000382836 Silicone grease...
Page 12 2 - CPM 400 BLACK Double flow steel assembly «200-260A» straight cut 260A 200A CPM 400 BLACK...
Page 13 Straight cut DOUBLE FLOW STEEL ASSEMBLY «200A - 260A» Reference Part no. Description Symbol Torch tip CPM400 BLACK and its keys (W000275438 and W000403656 W000372624) W000275464 Torch seal W000372925 Seal, 6.75x1.78 Nitrile W000275438 CPM400 BLACK key for immersion pipe W000372624 CPM400 BLACK multi-purpose key W000382836 Silicone grease...
Page 14 3 - CPM 400 BLACK Double flow steel assembly «130-260-400A» straight cut and bevel 130A 400A 260A CPM 400 BLACK...
Page 15 DOUBLE FLOW STEEL ASSEMBLY «130A - 260A - 400A» Straight cut and bevel Reference Part no. Description Symbol Torch tip CPM400 BLACK and its keys (W000275438 and W000403656 W000372624) W000275464 Torch seal W000372925 Seal, 6.75x1.78 Nitrile W000275438 CPM400 BLACK key for immersion pipe W000372624 CPM400 BLACK multi-purpose key W000382836...
Page 16 4 - CPM 400 BLACK Double flow stainless steel/Alu assembly «45-90-130A-200A» straight cut 130A 200A CPM 400 BLACK...
Page 17 DOUBLE FLOW STAINLESS STEEL/ALUMINIUM ASSEMBLY «45A - 90A - 130A - 200A» Straight cut Reference Part no. Description Symbol CPM400 BLACK torch tip and its keys (W000275438 and W000403656 W000372624) W000275464 Torch seal W000372925 Seal, 6.75x1.78 Nitrile W000275438 CPM400 BLACK key for immersion pipe W000372624 CPM400 BLACK multi-purpose key W000382836...
Page 18 5 - CPM 400 BLACK Double flow stainless steel/Alu assembly «130-260-400A» straight cut and bevel 400A 260A 130A CPM 400 BLACK...
Page 19 DOUBLE FLOW STEEL/ALUMINIUM ASSEMBLY «130A - 260A - 400A» Straight cut and bevel Reference Part no. Description Symbol CPM400 BLACK torch tip and its keys (W000275438 and W000403656 W000372624) W000275464 Torch seal W000372925 Nitrile seal, 6.75x1.78 W000275438 CPM400 BLACK key for immersion pipe W000372624 CPM400 BLACK multi-purpose key W000382836...
Page 20 6 - TORCH ASSEMBLY PROCEDURE FOR CPM 400 BLACK CPM 400 BLACK...
Page 21 7 - BUNDLE AND CONNECTOR CPM 400 BLACK Bundle and connector HPi Reference Part no. Description Symbol Torch CPM400 BLACK HPi (connector + bundle) 1.1 m. W000401873  Connectors compatible with BRTi AS-CS-04097674 Torch CPM400 BLACK HPi (connector + bundle) 1.6 m.
Page 22 D - TORCH LEAD-BUNDLES 1 - CONNECTING THE BUNDLES NEAR THE CPM 400 BLACK TORCH BRTi Mark Designation Annular gas Cooling circuit inlet + current supply Vortex Cutting gas Cooling circuit return + current supply Nozzle cable Plate detection (for connection on the torch body)
Page 23 2 - CONNECTING THE BUNDLES NEAR THE BRTi UNIT Mark Inputs Mark Outputs Pilot gas/marking input Pilot gas/marking line Cutting gas input Cutting gas line Annular gas 1 input CPM400 BLACK torch annular gas line Annular gas 2 input CPM PRO INOX torch annular gas line Option (Water for vortex) Torch SV control cable - Y9 Cooling (return)
Page 24 During the cutting operation, the tip of the torch may be heated considerably. Before removal, it is imperative to use protective equipment. 1 - UPKEEP AND MAINTENANCE CPM 400 BLACK plasma cutting torches are the seat of various phenomena which create the plasma arc. To do this, they are supplied with : - electric energy,...
Page 25 2 - BASIC RULES TO FOLLOW FOR CPM 400 BLACK TORCH ASSEMBLY The consumables and torch are to be stored in a clean dry place. Never use soiled or over-used consumables. • The hafnium slug of the electrode must not be worn « U1 » (crater depth) above : - 1mm : 30-50 A - 1.5 mm: 80 to 130A...
Page 26 - Dipping tube in poor condition (water flowrate condition). 4 - SPARE PARTS Spare parts relating to the consumables of the torch CPM 400 BLACK can be found in section : « C - Description of assembling in plasma cutting process »...
Page 27 Users guide...
Page 28 PERSONAL NOTES Lincoln Electric France S.A.S. Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www.lincolnelectriceurope.com CPM 400 BLACK...

This manual is also suitable for:

W000401873As-cs-04097674W000377822W000377823